Many bobblehead lovers are curious regarding how custom bobbleheads is produced and why it usually takes weeks to help make one. At the higher level, there are actually four steps involving in making a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the preparation work and final shipping. Just before into information of each step, it is worth mentioning that this process described is perfect for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This task takes a mastery of hand sculpting skills. It is almost always done by skillful artists, who typically have numerous years of experience doing hand sculpting based on provided photos or reference objects. It may take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while for a less experienced artist it could take greater than a day or two. Once the initial sculpting is completed, the buyer will get the chance to analyze its photos. Making changes is pretty easy and quick at this time. On the other hand, it will be more expensive to request a big difference at the later stage as the whole sculpture should be rebuilt. Therefore, a consumer should consider the initial sculpture carefully when the bobblehead maker is asking for comments. When you are not sure, you need to require more photos or ask for clarification. By doing that, you could possibly take more time upfront, but you will additionally minimize your opportunity of needing to have the bobblehead reworked later and having to pay more. Also, the consumer should know a custom bobblehead doll is produced depending on submitted photos as opposed to a live person. Therefore, the expectation should be set properly regarding the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process during which the first sculpture from the previous process will be part of a base to create the profile and curvatures of the bobblehead’s body and head. First, a semi-liquid silicone gel is going to be used on the surface of the initial sculpture. A soft silicone coating which takes the design of the custom sports bobbleheads will likely be formed when the gel dries. Then, a plaster coating will be applied on the surface of your silicone coating. The plaster coating can become a hardened cast following the drying process. Subsequently, the original sculpture will be removed from the silicone coating. Once the preparation job is done, melted resin will probably be injected into the emptied silicone coating to make the bobblehead. Ever since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin from the desired shape before it is solidified. When the resin becomes solid, it will probably be taken out by opening the plaster and peeling from the silicone coating. Presently, a raw bobblehead doll has been produced.
3. Polishing (a person to three working days)
A raw bobblehead is just not able to be painted. It offers grease on its surface that needs to be removed, and rough surfaces that must be ground smooth. Neglecting the polishing process will result in poor painting down the road. Polishing a bobblehead doll also takes a decent degree of craftsmanship. Because its shape and curvature are not the same in one to a different one, this procedure still should not be standardized and automated. As well as removing the grease and smoothing the outer lining, refining the raw bobblehead details manually could be necessary. Due to tolerances stemming through the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead following the initial polishing, and also this process should be reiterated. When it is determined that this defects cannot be fixed, the entire raw bobblehead needs to be scrapped.
4. Painting (one to three working days)
Painting is not as elementary as it is apparently. The initial step is always to blend base colors to generate colors the consumers desire. The grade of the blended colors is essential, as it has a large effect on the aesthetic aspect of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the specified colors rich in quality for custom wedding bobbleheads can be quite time-consuming. Secondly, painting is done using the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on his or her clothing. In these cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are used on a bobblehead doll for its head and the entire body, it could be assembled through a spring with glue on both ends. Obviously, while using spring is what makes the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading the aforementioned has already established an improved knowledge of the fundamental procedure of making a custom bobblehead doll. Having a better understanding of the process, a consumer can better plan his or her next buying a custom bobblehead doll.